Process Oil Weighing and Dosing
Accurate weighing and dosing of process oils, which are the main inputs of the rubber mixtures, is of great importance for the quality of the resulting product. In addition to product quality, labor costs and environment cleaning has become a major requirement in recent years.
Process Oil dosing is done by weighing the oils with different properties in the desired quantity from main tanks, intermediate tanks, IBC tanks or barrels by means of gear pump, weighing them on weighing pan by means of valves, then transferring to the conveying pan and in turn sending to the mixer by a gear pump. The weighing accuracy is between 5-10g provided that it is not a very hard fluid. In our systems, we work with the highest quality materials, pumps, valves and sensors in order to continue the production of our customers without stopping. One of the most important issues in oil weighing is to ensure the fluidity, and the required viscosity is ensured by heating in both stock tanks and weighing cabins as well as in our pipelines.
In oil weighing, if we work with oils that should not be mixed with each other, even if they must not contact, we offer solutions according to the wishes of our customers by using different oil weighing scales, conveying pans, pumps and separate pipelines.
Our oil dosing systems are fully PLC controlled and have the option of reporting with SCADA software if desired. Siemens, Allen Bradley or Mithubishi PLC are used according to the demand of our customers. According to the recipe structure created, the feeding can be made in 1 or 2 times in the same batch if desired. Our systems can send the weighed material directly into the mixer by communicating with the fully automated mixers as well as sending the material after the operator chooses the recipe from the touch screen panel and the material is weighed.